Polar Night Energy (PNE), a Finnish company, is leading the way in demonstrating that large power storage solutions need not be made using lithium. Instead, the company has turned to a widely available resource: sand. In 2022, the company revealed the world’s first sand battery.
As the world scales up renewable sources of energy in a bid to reduce its carbon emissions, storage of generated energy has been a new problem. Energy generation from the Sun and the wind is not a continuous process and the difference in power levels generated during peak and non-peak hours can be significant. Green utility companies are turning to large-scale battery storage solutions made using lithium and its derivatives to tide over these differences.
PNE’s solution turns to resistive heating to utilize the excess power generation during peak hours. The energy is used to heat air, which is then transferred to a tower of sand through a heat exchanger. Since the melting temperature of sand is hundreds of degrees Celsius, a tower of sand has a high potential for storing energy.
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More importantly, a battery is built in such a manner that it can store energy for many months at a time, providing an option for long-term storage. To demonstrate their technology, PNE set up a small sand battery in western Finland using 100 tonnes of sand which is used in construction.
The stored heat energy can be used to heat water and pump it to offices and homes during winter. The energy conversion ratio is rather poor when it comes to converting heat into electricity. However, it could still be useful as a source of industrial heating, which is a major contributor to emissions.
Unlike innovations that take a few years to mature and reach the markets, the sand battery is a technology that is available right away. Since demonstrating its technology, PNE has been offering sand-based energy storage solutions through its two products.
One with 2MW heating power and a capacity of 300 MWh and the other with 10MW heating power and a capacity of 1000MWh (1 GWh). The latter is a 100x scale-up of the technology demonstrator the company had built and the company told IE in an interview that it expects most of its installations to be in this category.
Finnish companies Polar Night Energy and Vatajankoski have built the world''s first operational "sand battery", which provides a low-cost and low-emissions way to store renewable energy.
The battery, which stores heat within a tank of sand, is installed at energy company Vatajankoski''s power plant in the town of Kankaanpää, where it is plugged into the local district heating network, servicing around 10,000 people.
The company behind the technology, Polar Night Energy, says it helps to solve one of the key obstacles in the transition to full renewable energy: how to store it for use during times when the sun isn''t shining or wind isn''t blowing, and particularly for use in the wintertime when demand is high.
"Solar and wind power is basically already really competitive in terms of energy price per produced energy unit," Polar Night Energy co-founder and chief technology officer Markku Ylönen told Dezeen.
He said that while lithium batteries are well suited for vehicles, "if we''re talking about gigawatt hours or terawatt hours of excess electricity, it''s not technically feasible to try to cover that with lithium batteries, and also the costs will be immense".
"Even even if we dug out all the lithium in the world, we couldn''t build batteries big enough to accommodate all the fluctuation in renewable energy production," Ylönen added.
Polar Night Energy''s sand battery stores heat for use weeks or even months later. It works by converting the captured renewable electricity into hot air by using an industrial version of a standard resistive heating element, then directing the hot air into the sand.
The heat transfers from the air to the sand, which ends up at temperatures of around 500 to 600 degrees Celsius and retains that heat well. To unlock it for use, the process is reversed and the hot air funnelled into a heating system used for homes or industry.
According to Ylönen, the process is low-cost – sand is inexpensive so the main costs are related to equipment and construction of the steel storage tank.
It is also low-impact, with the only substantial greenhouse gas emissions being embodied emissions from construction and the transport of sand, which should come from a location close to the battery site.
And although there is a sand shortage related to the material''s use in concrete and glass, Ylönen says the battery does not require this kind of fine-grain, high-quality sand.
Instead, they can use sand rejected by the construction industry, or even alternative "sand-like materials", of which Polar Night Energy already has several contenders.
The Kankaanpää battery is four metres in diameter, seven metres high and contains 100 tonnes of sand, but Polar Night Energy envisions future batteries being 20 metres across and 10 metres high.
This should give the battery one gigawatt hour of storage capacity, which is equivalent to one million kilowatt hours (kWh). The average UK home uses 1,000 kWh of gas and 240 kWh of electricity per month.
The sand battery would most likely only be used to provide heat and not electricity due to the inefficiency of the conversion process, but according to Ylönen, the world''s heating needs are great enough to justify having separate storage systems.
"The heating sector is something like one quarter or one third of the emissions of the world," said Ylönen. "Along with the transportation and food industries, it''s among the largest sectors in terms of global warming."
The urgency of transitioning to renewable energy has increased with the Ukraine war, which has led to spiralling energy costs and has revealed Europe''s dependence on Russian oil and gas.
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